Allen-Bradley PLC Programming and Applications in Manufacturing

• Basic knowledge of electrical principles
• Familiarity with industrial equipment
• Understanding of mechanical devices and systems

Audience

• Engineers
• Technicians

AB PLCs (Allen-Bradley Programmable Logic Controllers) are a critical component in modern manufacturing automation.

This instructor-led, live training (online or onsite) is aimed at beginner-level to intermediate-level engineers and technicians who wish to master the fundamentals of AB PLCs and apply them to real-world manufacturing scenarios.

By the end of this training, participants will be able to:

• Understand the role and applications of AB PLCs in the manufacturing industry.
• Program AB PLCs using RSLogix 5000/Studio 5000.
• Troubleshoot common issues and perform maintenance on PLC systems.
• Design and implement a PLC-controlled system for a manufacturing process.
• Demonstrate proficiency in PLC programming through a practical project.

Format of the Course

• Interactive lecture and discussion.
• Lots of exercises and practice.
• Hands-on implementation in a live-lab environment.

Course Customization Options

• To request a customized training for this course, please contact us to arrange.

Introduction to PLCs

• Overview of PLCs in manufacturing
• History and evolution of PLCs
• Components of AB PLC systems
• Understanding the role of PLCs in automation

Basics of Electrical Systems

• Electrical fundamentals
• Reading and interpreting electrical diagrams
• Safety precautions and standards

AB PLC Hardware

• Introduction to Allen-Bradley PLC hardware
• Setting up a PLC rack
• I/O modules and wiring
• Hands-on: Building a basic PLC setup

PLC Software and Programming Environment

• Introduction to RSLogix 5000/Studio 5000
• Navigating the software environment
• Creating and managing projects

Ladder Logic Programming

• Basics of ladder logic
• Commonly used instructions
• Developing simple control circuits
• Hands-on: Writing your first ladder logic program

Advanced Programming Concepts

• Timers and counters
• Data handling and processing
• Program control instructions

Human-Machine Interfaces (HMIs)

• Principles of HMI
• Designing and configuring HMI screens
• Integrating HMI with PLC systems

Troubleshooting and Maintenance

• Diagnosing common PLC problems
• Preventive maintenance practices
• Firmware updates and backups

Project Work

• Planning and designing a PLC-controlled system
• Implementing a mini project
• Assessment and feedback

Summary and Next Steps