Omron PLC with Sysmac Studio

• Basic knowledge of PLC programming and industrial automation
• Familiarity with electrical and control systems

Audience

• Programmers
• Engineers
• Technicians

An Omron Programmable Logic Controller (PLC) is a specialized digital computer designed for industrial automation and control applications.

This instructor-led, live training (online or onsite) is aimed at intermediate-level programmers who wish to enhance their skills in Omron PLC programming, HMI configuration, motion control, and safety systems.

By the end of this training, participants will be able to:

• Configure and program Omron PLCs using Sysmac Studio.
• Understand and apply IEC concepts in ladder logic and structured text programming.
• Develop motion control programs for single-axis and coordinated movements.
• Create HMI interfaces using the NA series and integrate them with Sysmac controllers.
• Implement and simulate safety standards and programs using NX series safety hardware.

Format of the Course

• Interactive lecture and discussion.
• Lots of exercises and practice.
• Hands-on implementation in a live-lab environment.

Course Customization Options

• To request a customized training for this course, please contact us to arrange.

Introduction

Sysmac Programming

• Basic Hardware Configuration
  • Overview of Omron PLC hardware
  • Power supply and wiring basics
  • Connecting PLC to Sysmac Studio
• IEC Concepts
  • Introduction to IEC 61131-3 standards
  • Programming languages supported by Sysmac Studio
• Basic Sysmac Studio
  • Interface overview
  • Project creation and management
  • Device configuration
• Ladder Logic
  • Understanding ladder logic basics
  • Creating simple programs
• Online Operations
  • Uploading and downloading programs
  • Monitoring and debugging programs
• Ladder Programming
  • Advanced ladder programming techniques
  • Timers, counters, and data manipulation
• Software Tools
  • Use of simulation tools in Sysmac Studio
  • Offline testing and debugging
• CPU Functions
  • CPU task management
  • Built-in CPU diagnostics and troubleshooting
• Structured Text
  • Introduction to structured text programming
  • Practical examples and applications
• Advanced Variables
  • Variable types and scope
  • Managing global and local variables
• Creating Functions and Function Blocks
  • Developing reusable functions
  • Using function blocks for modular programming

Motion Control in Sysmac

• Introduction
  • Overview of motion control concepts
  • Integration with Omron PLCs
• System Configuration
  • Configuring motion hardware and software
  • Setting up servo drives and axes
• Basic Programming Concepts
  • Motion control instructions
  • Configuring speed, position, and torque
• Homing
  • Homing concepts and methods
  • Programming and testing homing routines
• Single Axis Movement
  • Programming single-axis motion
  • Velocity and position control
• Coordinated Movement
  • Multi-axis coordination
  • Interpolation and synchronization

Sysmac HMI

• Introduction to the NA Series
  • Overview of HMI hardware and software
  • Features of the NA series
• Connecting to the Controller
  • Establishing communication between HMI and PLC
  • Protocol configuration
• Project Settings
  • Initializing HMI projects in Sysmac Studio
  • Managing project files and settings
• Basic Screen Concepts
  • Screen navigation and layouts
  • Displaying PLC data on screens
• Online Operation
  • Testing HMI functionality
  • Monitoring real-time operations
•  Basic Screen Objects
  • Buttons, indicators, and sliders
  • Data entry and display objects
• Smart Application Gadget
  • Using pre-built gadgets for efficiency
  • Customization of smart gadgets
• Data Logging and Trend Graph
  • Configuring data logs
  • Creating and displaying trend graphs
• Alarms
  • Alarm settings and management
  • Integrating alarms with PLC programs
• Recipes
  • Creating and managing recipes
  • Downloading and uploading recipe data

Sysmac Safety

• Safety Standards
  • Introduction to machine safety standards
  • Key safety concepts for automation
• NX Series Safety Hardware
  • Overview of NX series safety modules
  • Hardware setup and installation
• Safety Configuration
  • Configuring safety hardware in Sysmac Studio
  • Establishing safe zones and controls
• I/O Map and Exposed Variables
  • Mapping safety I/O
  • Using exposed variables in safety programs
• Safety Programming
  • Developing safety logic
  • Testing and implementing safety functions
• Safety Simulation
  • Simulating safety programs in Sysmac Studio
  • Analyzing and troubleshooting simulations
• Online Operations
  • Monitoring safety system performance
  • Performing runtime diagnostics
• Safety Applications
  • Practical safety application examples
  • Best practices for safety integration

Summary and Next Steps