Electric Vehicle Retrofitting: Converting Gasoline Cars to EVs

• Basic knowledge of automotive mechanics and electrical systems
• Familiarity with vehicle maintenance and repair procedures
• Understanding of automotive safety protocols

Audience

• Automotive mechanics interested in EV conversions
• Engineers working on retrofitting projects
• Managers overseeing automotive innovation initiatives

Electric Vehicle Retrofitting involves converting traditional combustion-engine vehicles into electric-powered cars by replacing the powertrain and integrating battery systems.

This instructor-led, live training (online or onsite) is aimed at intermediate-level automotive professionals who wish to develop practical skills in retrofitting gasoline cars into electric vehicles, including understanding legal requirements, safety considerations, and cost implications.

By the end of this training, participants will be able to:

• Plan and execute an EV retrofitting project.
• Replace combustion engines with electric powertrains.
• Integrate battery systems and charging components.
• Assess legal requirements and cost-effectiveness of retrofits.

Format of the Course

• Interactive lecture and discussion.
• Lots of exercises and practice.
• Hands-on implementation in a live-lab environment.

Course Customization Options

• To request a customized training for this course, please contact us to arrange.

Introduction to EV Retrofitting

• Understanding the motivation for EV conversions
• Overview of retrofitting techniques and challenges
• Comparing new EVs versus retrofitted electric vehicles

Core Components of EV Retrofitting

• Electric powertrain components and motor selection
• Battery pack integration and management
• Power electronics and control systems

Mechanical Modifications and Installation

• Removing the internal combustion engine and related parts
• Installing electric motor and transmission systems
• Modifying drivetrain and mounting components

Electrical System Integration

• Wiring for electric power distribution
• Installing battery management systems (BMS)
• Integrating charging systems and connectors

Legal and Regulatory Considerations

• Understanding regional and international EV retrofitting regulations
• Safety certifications and compliance standards
• Obtaining permits and approvals for converted vehicles

Cost Analysis and Feasibility

• Estimating the cost of retrofitting projects
• Evaluating return on investment (ROI)
• Considering economic and environmental benefits

Hands-On Lab: Retrofitting a Gasoline Vehicle

• Step-by-step guide to engine removal and electric powertrain installation
• Configuring battery management systems
• Testing the converted electric vehicle

Case Studies and Real-World Examples

• Success stories from the automotive industry
• Lessons learned from failed retrofitting attempts
• Best practices for efficient and safe conversions

Summary and Next Steps