Requirements
- Basic knowledge of electrical principles
- Familiarity with industrial equipment
- Understanding of mechanical devices and systems
Audience
- Engineers
- Technicians
PLCs are a critical component in modern manufacturing automation. This instructor-led, live training (online or onsite) is aimed at beginner-level to intermediate-level engineers and technicians who wish to master the fundamentals of PLCs (Allen Bradley and Siemens) and apply them to real-world manufacturing scenarios.
By the end of this training, participants will be able to:
- Understand the role and applications of Allen Bradley and Siemens PLCs in the manufacturing industry
- Program both PLCs using TIA Portal/Simatic Manager (Siemens) and RS Logix 5000/Studio 5000 (Allen Bradley)
- Design basic HMI applications and integrate with PLCs
- Troubleshoot common issues and perform maintenance on PLC systems
- Design and implement a PLC-controlled system for a manufacturing process
- Demonstrate proficiency in PLC programming through a practical project
Format of the Course
- Interactive lecture and discussion
- Lots of exercises and practice
- Hands-on implementation in a live-lab environment
Course Outline
Introduction to PLCs
- Overview of PLCs in manufacturing
- History and evolution of PLCs
- Components of PLC systems
- Understanding the role of PLCs in automation
Basics of Electrical Systems
- Electrical fundamentals
- Reading and interpreting electrical diagrams
- Safety precautions and standards
AB PLC Hardware
- Introduction to Allen-Bradley PLC hardware
- Setting up a PLC rack
- I/O modules and wiring
- Hands-on: Building a basic PLC setup
AB PLC Software and Programming Environment
- Introduction to RS Logix 5000/Studio 5000
- Navigating the software environment
- Creating and managing projects
Ladder Logic Programming in RS Logix 5000/Studio 5000
- Basics of ladder logic
- Commonly used instructions
- Developing simple control circuits
- Hands-on: Writing your first ladder logic program
Advanced Programming Concepts in RS Logix 5000/Studio 5000
- Timers and counters
- Data handling and processing
- Program control instructions
Siemens PLC Hardware
- Introduction to Siemens PLC hardware
- Setting up a PLC rack
- I/O modules and wiring
- Hands-on: Building a basic PLC setup
Siemens PLC Software and Programming Environment
- Introduction to TIA Portal/Simatic Manager
- Navigating the software environment
- Creating and managing projects
Ladder Logic Programming in TIA Portal/Simatic Manager
- Basics of ladder logic
- Commonly used instructions
- Developing simple control circuits
- Hands-on: Writing your first ladder logic program
Advanced Programming Concepts in TIA Portal/Simatic Manager
- Timers and counters
- Data handling and processing
- Program control instructions
Human-Machine Interface (HMI) Design
- Principles of HMI
- Designing and configuring HMI screens in Factory View
- Integrating HMI with PLC systems in Allen Bradley platform
- Designing and configuring HMI screens in WinCC
- Integrating HMI with PLC systems in Siemens platform
Troubleshooting and Maintenance
- Diagnosing common PLC problems
- Preventive maintenance practices
- Firmware updates and backups
Project Work
- Planning and designing a PLC-controlled system
- Implementing a mini project
- Assessment and feedback